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Several years ago I found this great book on cartooning at a yard sale: Ed Emberley's Drawing Book of Faces. Its been handy in so many ways... I've used it as a teaching aid when I volunteer to teach cartooning at my kids' school. I've used it myself as a source of inspiration when designing characters.
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But best of all, Simon has spent hours pouring through it and filled pages with characters either taken from the book or created based on the principles Emberley describes.
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Here are just a few done on two sides of a single sheet.
I can see why Si glommed onto this book. Emberley's style is immediately appealing and the process he developed
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A conversation over at The Retro Kid reminded me of Ed Emberley and one of the contributors over there kindly included this link to Emberley's website.